An Inductive Proximity Sensor consists of an oscillator, a ferrite core with coil, a detector circuit, an output circuit, housing, and a cable or connector. The oscillator generates a sine wave of a fixed frequency. This signal is used to drive the coil. The coil in conjunction with ferrite core induces a electromagnetic field. When the field lines are interrupted by a metal object, the oscillator voltage is reduced, proportional to the size and distance of the object from the coil. The reduction in the oscillator voltage is caused by eddy currents induced in the metal interrupting the field lines. This reduction in voltage of the oscillator is detected by the detecting circuit.
Types of Proximity Sensors
There are several types of proximity sensor which are used according to the need, material detection and many other things. To classify them here are its types:
Inductive Proximity Sensors
Device which generates output signal or electrical signal when metal objects are either inside or entering into its sensing area from any direction. The metal objects above includes iron, aluminum, brass, copper, etc with varied sensing distances
Other factors which affect Proximity sensors: flat targets are preferable, targets larger than the sensing face may increase the sensing distance. First inductive proximity sensor was introduced in the mid 60’s.
t can also detect metals but along with it can also detect resins, liquids, powders, etc. This sensor working can vary accordingly covering material, cable longness, noise senstivity. Its sensing distance also vary according to factors such as the temperature, the sensing object, surrounding objects, and the mounting distance between Sensors. Its maximum range of sensing is 25 mm.
Name is saying its sensing object – magnets. Magnetic Proximity Sensors have no electrical noise effect and it can work on DC, AC, AC/DC, DC. Again sensing distance can vary due to factors such as the temperature, the sensing object, surrounding objects, and the mounting distance between Sensors. This type of sensors have highest sensing range upto 120 mm.[divider]
These sensors has been used in various devices like mobile phones, tablets, security appliances, etc. These days its mostly used on mobile phones in order to make it more functional, responsive and useful.
Proximity sensors is provided by many brands including Omron, Autonics, Balluff, Turck, Dolphin etc.
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